Introduction-
Bottling plants require precision, speed, and coordination across multiple production stages including
filling, capping, labeling, packaging, and inspection. Parijat Controlware, Inc. (PCI) delivers a robust, AI
enhanced automation platform that synchronizes all these operations, ensuring high throughput,
product consistency, and minimal downtime.
PCI’s automation solution streamlines operations while integrating intelligent monitoring and control
systems to adapt to changing production needs and maintain regulatory compliance.
Target Industries and Applications-
• Beverage Production: Soft drinks, bottled water, juice, energy drinks.
• Food Industry: Edible oils, sauces, dressings, dairy-based drinks.
• Pharmaceuticals: Syrups, tonics, and liquid medication bottling.
• Cosmetics & Personal Care: Shampoos, lotions, perfumes, and oils.
• Industrial Liquids: Lubricants, cleaning solutions, and chemical bottling.
Core Components-
• Sensors and Field Instruments: Precision sensing for flow, pressure, level, cap placement, and
fill weight.
• Control Hardware: High-speed PLCs and motion controllers for synchronized machine
operations.
• Advanced Control Software: Line monitoring, batch management, recipe management,
alarming, rejection tracking, and real-time analytics.
• AI Module: Adaptive learning system for predictive maintenance, process optimization, and
anomaly detection.
Control Capabilities-
• Filling Line Automation: Ensures consistent volume and speed across bottle types.
• Capping & Sealing: Intelligent torque and presence detection to guarantee closure integrity.
• Labeling and Coding: Alignment and verification for compliance and traceability.
• Vision Inspection: Quality checks for fill level, label placement, and cap position.
• Conveyor and Packaging Control: Optimized synchronization and line balancing.
AI-Driven Features-
Predictive Maintenance: Reduces unplanned downtime by anticipating mechanical or electrical issues.
Anomaly Detection: Alerts operators to unusual behavior such as fill variations or speed drops.
Production Optimization: AI adjusts runtime parameters for throughput and energy efficiency.
Digital Twin (DT) Integration: Provides simulation and diagnostics for training and predictive testing.
Options-
• PLC: Specify make/models (e.g., Siemens, Allen-Bradley, Schnieder, Mitsubishi etc.).
• Redundancy: Options for failover systems to ensure uptime.
• AI & Digital Twin: Enhanced analytics and simulation capabilities.
• Remote Access: Secure monitoring and control via web interfaces.
• Mobile Apps: Real-time alerts and control on smartphones/tablets.
• Recipe Management: Streamlined setup for product variations.
• Laser Engraving/Printing: Custom branding or traceability markings.
• Smart Watch/Glass Integration: Wearable alerts for operators.
• Video Camera Analytics: Monitors conveyor health, quality, and fill quantity.
• ERP Support: Integration with SAP, Oracle, or other systems.
• Full Turnkey Solution: Complete bottling line with machines and automation.